Impact of AAR-reactive fillers on ASR-induced development

The NetZero target has stimulated studies focused on reducing CO2 emissions in several industries. In the cement industry, one of the approaches is the use of supplementary cementitious materials and aggregate mineral fillers (AMFs) to partially replace cement. However, some of the rocks used to pro...

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Autor: LIRA, Yane Coutinho
Tipo de recurso: tesis doctoral
Estado:Versión publicada
Fecha de publicación:2025
País:Brasil
Institución:Universidade Federal de Pernambuco (UFPE)
Repositorio:Repositório Institucional da UFPE
Idioma:inglés
OAI Identifier:oai:repositorio.ufpe.br:123456789/65582
Acceso en línea:https://repositorio.ufpe.br/handle/123456789/65582
Access Level:acceso abierto
Palabra clave:Alkali-aggregate reaction
Alkali-silica reaction
Aggregate mineral fillers
AAR-reactive AMFs
ASR-reactive AMFs
Multilevel assessment
id BR_eebcd9e8b8bc9268a432601ac2c5fa66
oai_identifier_str oai:repositorio.ufpe.br:123456789/65582
network_acronym_str BR
network_name_str Brasil
title Impact of AAR-reactive fillers on ASR-induced development
spellingShingle Impact of AAR-reactive fillers on ASR-induced development
LIRA, Yane Coutinho
Alkali-aggregate reaction
Alkali-silica reaction
Aggregate mineral fillers
AAR-reactive AMFs
ASR-reactive AMFs
Multilevel assessment
title_short Impact of AAR-reactive fillers on ASR-induced development
title_full Impact of AAR-reactive fillers on ASR-induced development
title_fullStr Impact of AAR-reactive fillers on ASR-induced development
title_full_unstemmed Impact of AAR-reactive fillers on ASR-induced development
title_sort Impact of AAR-reactive fillers on ASR-induced development
author LIRA, Yane Coutinho
author_facet LIRA, Yane Coutinho
author_role author
topic Alkali-aggregate reaction
Alkali-silica reaction
Aggregate mineral fillers
AAR-reactive AMFs
ASR-reactive AMFs
Multilevel assessment
topic_facet Alkali-aggregate reaction
Alkali-silica reaction
Aggregate mineral fillers
AAR-reactive AMFs
ASR-reactive AMFs
Multilevel assessment
description The NetZero target has stimulated studies focused on reducing CO2 emissions in several industries. In the cement industry, one of the approaches is the use of supplementary cementitious materials and aggregate mineral fillers (AMFs) to partially replace cement. However, some of the rocks used to produce AMFs may be susceptible to alkali-aggregate reaction (AAR), a harmful distress mechanism affecting critical concrete infrastructure, and their impact in concrete durability remains unclear. Considering this context, this study aimed to contribute to comprehending the effect of AAR-reactive AMFs on AAR-induced damage in concrete. Initially, a thorough literature review was conducted to understand the current state of the art and identify knowledge gaps concerning the use of AAR-reactive AMFs, focusing on the roles of mineralogy, particle size distribution (PSD), replacement content, and the test methods used to assess AAR kinetics, ultimate expansion, and associated microscopic and mechanical deterioration. Based on the gaps found, an experimental program was designed to assess the influence of alkali-silica reaction (ASR)-reactive AMFs on ASR- induced damage in concrete when used to replace cement in systems with reactive and non-reactive aggregates. Three systems were evaluated: one with non-reactive aggregates (mixtures A), one with reactive coarse aggregates (mixtures B, Springhill), and one with reactive fine aggregates (mixtures C, Texas sand). Two reactive rocks were used to produce fillers, one moderately reactive mylonite and one highly reactive greywacke, with varying PSDs (i.e., <150 μm and <75 μm) and used at cement replacement rates of 10% and 20%. The concrete prism test (CPT) was adopted to monitor expansions and kinetics. To evaluate the deterioration process, the multilevel assessment was applied by means of microstructural (i.e., damage rating index – DRI) and mechanical (i.e., stiffness damage test – SDT) evaluations at 1, 3, and 6 months. For the systems with reactive aggregates, results indicated that ASR-reactive AMFs altered the kinetics of the systems in different ways, which was related to the competition for alkalis at early ages. The expansion rate reduced, tending to stabilization from 180 and 60 days for mixtures B and C, respectively. Mechanical degradation remained significant, as evidenced by increased stiffness damage index values and reduced modulus of elasticity over time. In general, the introduction of ASR- reactive AMFs in a system with reactive coarse aggregates did not alter the ultimate expansion and degradation when compared to a system with the same aggregate with no fillers. For a system with reactive fine aggregates, the ultimate expansion was reduced but the degradation level was significant when compared to a system with no fillers. For the system with non-reactive aggregates, the filler reactivity, PSD, and percentage significantly affected expansion behavior, with finer PSD materials (<75 μm) promoting higher expansions. Despite some expansion, the values remained in general below the threshold set by standards. Moreover, negligible physical damage was observed. The findings indicate that ASR-reactive AMFs can be a viable alternative for blended cements and suggest that CPT combined with multilevel assessment is a reliable approach for evaluating ASR-reactive AMFs.
publishDate 2025
format doctoralThesis
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url https://repositorio.ufpe.br/handle/123456789/65582
identifier_dark_str ark:/64986/001300002h2hp
language eng
eu_rights_str_mv openAccess
publisher Universidade Federal de Pernambuco
UFPE
Brasil
Programa de Pos Graduacao em Engenharia Civil
institution UFPE
collection Repositório Institucional da UFPE
reponame_str Repositório Institucional da UFPE
instname_str Universidade Federal de Pernambuco (UFPE)
spelling Impact of AAR-reactive fillers on ASR-induced development LIRA, Yane Coutinho Alkali-aggregate reaction Alkali-silica reaction Aggregate mineral fillers AAR-reactive AMFs ASR-reactive AMFs Multilevel assessment The NetZero target has stimulated studies focused on reducing CO2 emissions in several industries. In the cement industry, one of the approaches is the use of supplementary cementitious materials and aggregate mineral fillers (AMFs) to partially replace cement. However, some of the rocks used to produce AMFs may be susceptible to alkali-aggregate reaction (AAR), a harmful distress mechanism affecting critical concrete infrastructure, and their impact in concrete durability remains unclear. Considering this context, this study aimed to contribute to comprehending the effect of AAR-reactive AMFs on AAR-induced damage in concrete. Initially, a thorough literature review was conducted to understand the current state of the art and identify knowledge gaps concerning the use of AAR-reactive AMFs, focusing on the roles of mineralogy, particle size distribution (PSD), replacement content, and the test methods used to assess AAR kinetics, ultimate expansion, and associated microscopic and mechanical deterioration. Based on the gaps found, an experimental program was designed to assess the influence of alkali-silica reaction (ASR)-reactive AMFs on ASR- induced damage in concrete when used to replace cement in systems with reactive and non-reactive aggregates. Three systems were evaluated: one with non-reactive aggregates (mixtures A), one with reactive coarse aggregates (mixtures B, Springhill), and one with reactive fine aggregates (mixtures C, Texas sand). Two reactive rocks were used to produce fillers, one moderately reactive mylonite and one highly reactive greywacke, with varying PSDs (i.e., <150 μm and <75 μm) and used at cement replacement rates of 10% and 20%. The concrete prism test (CPT) was adopted to monitor expansions and kinetics. To evaluate the deterioration process, the multilevel assessment was applied by means of microstructural (i.e., damage rating index – DRI) and mechanical (i.e., stiffness damage test – SDT) evaluations at 1, 3, and 6 months. For the systems with reactive aggregates, results indicated that ASR-reactive AMFs altered the kinetics of the systems in different ways, which was related to the competition for alkalis at early ages. The expansion rate reduced, tending to stabilization from 180 and 60 days for mixtures B and C, respectively. Mechanical degradation remained significant, as evidenced by increased stiffness damage index values and reduced modulus of elasticity over time. In general, the introduction of ASR- reactive AMFs in a system with reactive coarse aggregates did not alter the ultimate expansion and degradation when compared to a system with the same aggregate with no fillers. For a system with reactive fine aggregates, the ultimate expansion was reduced but the degradation level was significant when compared to a system with no fillers. For the system with non-reactive aggregates, the filler reactivity, PSD, and percentage significantly affected expansion behavior, with finer PSD materials (<75 μm) promoting higher expansions. Despite some expansion, the values remained in general below the threshold set by standards. Moreover, negligible physical damage was observed. The findings indicate that ASR-reactive AMFs can be a viable alternative for blended cements and suggest that CPT combined with multilevel assessment is a reliable approach for evaluating ASR-reactive AMFs. A meta NetZero tem estimulado pesquisas com foco em reduzir as emissões de CO2 em diversas indústrias. Na indústria cimenteira, uma das estratégias é a substituição parcial do cimento por materiais cimentícios suplementares e fílers minerais de aggregados (FMA). Contudo, algumas das rochas utilizadas para produzir FMAs podem ser suscetíveis à reação álcali-agregado (RAA), um mecanismo de deterioração que afeta infraestruturas de concreto, e seu impacto na durabilidade de concreto ainda não está claro. Desta forma, este estudo teve como objetivo contribuir para a compreensão do efeito de fílers reativos à RAA nos danos causados pela RAA em concreto. Inicialmente, foi realizada uma revisão bibliográfica aprofundada para mapear o estado da arte e identificar lacunas relacionadas ao uso de fílers reativos à RAA, com foco na influência da mineralogia, distribuição granulométrica (DG), teor de substituição e métodos de ensaio para avaliação da cinética da RAA, expansão final e danos microscópicos e mecânicos associados. Com base nas lacunas identificadas, foi elaborado um programa experimental para avaliar o impacto de fílers reativos à reação álcali-sílica (RAS) nos danos causados pela RAS em concretos, quando utilizados substituindo o cimento em três sistemas distintos: i) com agregados não reativos (misturas A), ii) com agregado graúdo reativo (misturas B, Springhill), e iii) com agregado miúdo reativo (misturas C, Texas sand). Duas rochas reativas foram utilizadas para a produção dos fílers: um milonito moderadamente reativo e uma grauvaca altamente reativa, com diferentes DGs (i.e., <150 μm, <75 μm), empregados em teores de substituição de cimento de 10% e 20%. O ensaio de prismas de concreto (CPT) foi adotado para monitorar as expansões e a cinética da reação. A avaliação multinível foi aplicada para avaliar o processo de deterioração, por meio de análises microestruturais (i.e., índice de deterioração – DRI) e mecânicas (i.e., ensaio de deterioração de rigidez – SDT) nas idades de 1, 3 e 6 meses. Nos sistemas com agregados reativos, os fílers reativos à RAS alteraram a cinética da reação de maneiras distintas, o que pode estar relacionado à competição por álcalis nas idades iniciais. As taxas de expansão diminuíram tendendo à estabilização a partir de 180 (misturas B) e 60 dias (misturas C). A degradação mecânica permaneceu significativa, conforme evidenciado pelo aumento dos índices de deterioração de rigidez e pela redução do módulo de elasticidade ao longo do tempo. De modo geral, a introdução de fílers reativos à RAS em um sistema com agregado graúdo reativo não alterou a expansão final nem a degradação, em comparação com um sistema semelhante sem fílers. Para o sistema com agregado miúdo reativo, a expansão final foi reduzida, mas o nível de degradação permaneceu significativo em relação ao sistema sem fílers. No sistema com agregados não reativos, a reatividade dos fílers, a DG e o teor de substituição influenciaram significativamente o comportamento expansivo, com partículas mais finas (<75 μm) promovendo maiores expansões. Apesar disso, os valores permaneceram, em geral, abaixo dos limites normativos, e os danos físicos foram considerados desprezíveis. Os resultados indicam que fílers reativos à RAS podem ser uma alternativa viável para cimentos compostos, desde que suas características sejam controladas. Ademais, o CPT, combinado com a avaliação multinível, mostrou-se eficaz na avaliação desses materiais. Universidade Federal de Pernambuco UFPE Brasil Programa de Pos Graduacao em Engenharia Civil LIRA, Yane Coutinho. Impact of AAR-reactive fillers on ASR-induced development. Tese (Doutorado em Engenharia Civil) - Universidade Federal de Pernambuco, Recife, 2025. https://repositorio.ufpe.br/handle/123456789/65582 ark:/64986/001300002h2hp
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publishDateSort 2025
author_browse LIRA, Yane Coutinho
publisherStr Brasil
Programa de Pos Graduacao em Engenharia Civil
UFPE
Universidade Federal de Pernambuco
score 6.924472